Self Operated Pressure Regulating Valve

Self Operated Pressure Regulating Valve

Pressure Regulation Range:

Refer to the table above for the pressure regulation range. Ideally, the control pressure should be set near the midpoint of the range; a narrower setting range yields higher precision, so avoid arbitrarily widening the pressure setting range.

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    Product Overview

    For downstream pressure-regulating valves (self-operated), if the pressure differential ratio across the valve exceeds 10:1, it is recommended to use a multi-stage pressure-reducing valve or two self-operated valves in series (except when the upstream pressure is below 0.8 MPa, such as with pilot-operated types).

    Special handling is required if the nominal pressure exceeds 6.4 MPa.

    1 kgf/cm² = 100 kPa.

    Installation Considerations:

    (1) The condenser must be positioned higher than the pressure-regulating valve's actuator but lower than the upstream and downstream connecting pipes. Fill the condenser with cold water before initial use and refill it approximately every three months thereafter.

    (2) Select appropriate locations for pressure sensing points: the upstream sensing point should be at a distance greater than twice the pipe diameter from the valve, and the downstream sensing point should be at a distance greater than six times the pipe diameter.

    (3) To facilitate on-site maintenance and operation, ensure adequate clearance around the regulating valve; install shut-off valves and a manual bypass valve upstream and downstream of the valve.

    (4) If the pressure-regulating valve has a large nominal diameter (DN ≥ 100), a fixed support bracket must be installed.

    (5) If the medium is confirmed to be very clean, "Item 3" need not be installed.

    (6) The self-operated valve may have a smaller nominal diameter than the pipeline, but the filter and shut-off valves must not.

     

    Model preparation instructions

    2111--16 (25, 40, 64, 110) B 3001P-16K

    2: Self-operated product series

    1: Diaphragm actuator; 1: Direct-acting type; 1: Single-seat structure; 2: Cage-guided structure; 4: Double-seat structure; 16: PN 1.6 MPa, 40: 4.0 MPa

    B: Controls downstream pressure (valve closes as pressure rises); K: Controls upstream pressure (valve opens as pressure rises)

     

    Connection dimensions and standards

    Flanges comply with GB/T 9124.1-2019 (default standard); JB/T 79-2015 or HG 20592–HG 20635-2009 are also available upon request.

    Flange sealing face types: Raised Face (RF) for PN16 and PN25; Tongue and Groove (T&G) for PN40 and PN64 (63), with the valve body featuring the Groove face.

    Face-to-face dimensions comply with GB/T 12221-2005 (other standards must be specified).

    Welding end bevels comply with GB/T 12224-2015.

    Actuator pneumatic signal connections: Rc1/4, Rc3/8 (for DN ≥ 250).

    Valve body flanges and face-to-face dimensions can be manufactured according to user-specified standards, such as ANSI, JIS, DIN, etc.

     

    Pressure adjustment method

    The self-operated pressure regulating valve is adjusted to the specified setpoint before leaving the factory; however, if the user wishes to change the setpoint, or if the actual indicated value deviates from the setpoint for any reason, the setting can be adjusted by turning the adjustment dial (7) with an adjustment rod: turning it clockwise decreases the pressure, while turning it counter-clockwise increases the pressure.

    Specifications

    Overall dimensions and weight

     

    Nominal diameter
    DN
    20 25 32 40 50 65 80 100 125 150 200 250 300
    Connecting pipe length (B) 383 512 603 862 1023 1380 1800 2000 2200
    Flange face distance L
    (PN16, 25, 40)
    150 160 180 200 230 290 310 350 400 480 600 730 850
    Flange face distance L
    (PN64)
    230 260 300 340 380 430 500 550 650 775 900
    Pressure adjustment range
    Kpa
    15~140 H 475 520 540 710 780 840 880 940 950
    A 280 308
    120~300 H 455 500 520 690 760 800 870 900 950
    A 230
    280~500 H 450 490 510 590 750 790 860 890 940
    A 176 194 280
    480~1000 H 445 480 670 740 780 780 850 880 930
    A 176 194 280
    Weight (kg), taking PN16 as an example 26 37 42 72 90 112 130 169 285 495 675

     

     

    Installation method

     

    1. When the valve is used in gas or low-viscosity media, the 211 type self-operated pressure-regulating valve is usually installed vertically on the water quality pipe. It is only inverted or inclined when the position space is not allowed. (When it is determined that the medium is very clean, component 3 may not be installed)

    2. When valves are used in steam or high-viscosity liquid media, the Type 211 self-operated pressure-regulating valve is usually installed upside down on a horizontal pipe.

    1. Globe valve 2. Pressure gauge  3. Filter  4. Pressure regulating valve  5. Pressure gauge

     

     

    Ordering Instructions

     

    Valve model   Valve name  
    Nominal diameter (mm) √ Nominal pressure (MPa) √
    Pressure regulation range (MPa)   Before or after the control valve √
    Pressure setting value (MPa) √ Media Name √
    Execution structure type   Medium operating temperature √
    Rated flow coefficient     √
    Maximum pressure in front of the valve
    Minimum pressure before the valve
    Normal pressure in front of the valve
    (MPa)
      Maximum pressure in front of the valve
    Minimum pressure before the valve
    Normal pressure in front of the valve
     
    Maximum flow rate
    Minimum flow rate
    Normal flow rate
      Liquid viscosity
    Liquid density
    Gas density
     
    Material: Valve body
                   Valve trim
      Leakage level requirements  
    Process pipeline size √ Corrosion resistance requirements  
    Flange face distance (mm) L   Flange execution standard  
    Accessories provided Condenser, connecting pipe, flange, fastener, pressure regulating rod, pressure tapping pipe, pressure tapping joint

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