Pneumatic Single Seat Control Valve

Pneumatic Single Seat Control Valve

Model 111 is a new series of pneumatic diaphragm fine and small single-seat control valves with a top guide structure and multi-spring diaphragm actuators. It has the advantages of compact structure, light weight, sensitive action, streamlined fluid passage, less pressure drop loss, large valve capacity, accurate flow characteristics, and convenient disassembly and assembly.

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    Product Overview

    It is widely used for precise control of gas, liquid, steam, and other media, and process parameters such as pressure, flow, temperature, and liquid level are kept at a given value. It is especially suitable for working conditions where the pressure difference between the front and rear of the valve with small leakage is small.

    This series of products includes standard type, adjustable cut-off type, bellows sealing type, jacket insulation type, low temperature type, high temperature heat dissipation, and other varieties. Product nominal pressure grades are PN16, 25, 40, 64 (63); 20 (CLASS150), 50 (CLASS300), 110 (CLASS600) caliber range DN15~250. The applicable fluid temperature ranges from -250°C to +550°C in various grades. Leakage standards are either Class IV or Class VI. The flow characteristics are linear or equal percentage. Design units and users can choose according to specific working conditions.

    Specifications

    Basic structure of 111 type pneumatic thin film single seat regulating valve

     

    1. Diaphragm cover 6. Valve stem
    2. Diaphragm 7. Bonnet
    (Standard type)
    3. Spring 7. Bonnet
    (Ambient temperature type)
    4. Push rod 8. Valve plug
    5. Yoke 9. Valve body

     

     

    Main technical parameters

     

    Nominal Diameter
    DN (mm)
    20 25 32 40 50
    Valve seat diameter
    dn(mm)
    10 12 15 20 10 12 15 20 25 32 32 40 32 40 50
    Straight line
    (KV)    
    1.8 2.8 4.4 6.9 1.8 2.8 4.4 6.9 11 17.8 17.6 27.5 17.6 27.5 44
    Rated flow coefficient
    (KV)
    Straight line 1.6 2.5 4.0 6.3 1.6 2.5 4.0 6.3 10 16 16 25 16 25 40
    Equal percentage
    Rated stroke L 16 25
    Effective area Ae of membrane
    Ae(cm²)
    280 400
    Valve seat diameter
    DN (mm)
    65 80 100 125 150 200 250
    Valve seat diameter
    dn(mm)
    65 65 80 65 80 100 125 125 150 150 200 250
    Rated flow coefficient
    (KV)
    Straight line 69 69 110 69 110 176 275 275 440 440 690 1100
    Equal percentage 63 63 100 63 100 160 250 250 400 400 630 900
    Rated stroke L 40 60 100
    Effective area Ae of membrane
    Ae (cm²)
    600 1000 1600
    Nominal pressure
    PN
    Mpa 1.6, 2.5, 4.0, 6.4(6.3)/2.0, 5.0, 11.0
    Bar 16, 25, 40, 64(64)/20, 50, 110
    Lb ANSI:Class150, Class300, Class600
    Inherent flow characteristics Straight line, equal percentage
    Inherently adjustable ratio
    (R)
    50:1
    Spring (signal) range
    Pr (kPa)
    20~100, 40~200, 80~240, (20~60, 60~100)
    Origin pressure
    Ps(Mpa)
    0.14/0.25/0.3
    Permissible leakage amount Hard valve core: Class IV (10 x Kv); Soft valve core: Class VI, see GB/T4213-2008
    Work temperature
    (℃)
    Normal temperature type   -20~200, -40~250, -60~250
    Heat dissipation type Code: S -40~350, -60~350
    High-temperature type Code: G 350~550 (Select high-temperature materials)
    Low temperature type Code: D -100~-60;-196~-100;-253~-196
    Adjusting the shut-off valve Code: Q -40~150 AD15(PTFE)

     

    1. Spring range: For the air-open type, 40-200KPa and 80-240KPa are preferred; 20-100KPa and 40-20OKPa are preferred for the air-closed type, and other spring ranges can be selected.

    2. The classification of working temperature is based on comprehensive factors such as the pressure-temperature grade of the valve body material (GB/T12224-2015), operating conditions, and the sealing material of the valve. There are slight differences in classification among countries, and even each

    The use of different materials by manufacturers can also result in different temperature divisions.

     

     

    Connection dimensions and standards

     

    The flange can be according to GB/T9124.1-2019 (default standard) or JB/T79-2015 or HG20592~HG20635-2009

    Flange sealing surface type: PN16 is a raised-face flange; PN25 is a raised-face flange; PN40, PN64 (63) are concave-convex flanges, and the valve body is a concave flange

    The distance between flange end faces shall be in accordance with GB/T12221-2005 (other standards must be specified)

    Welding connection groove according to GB/T12224-2015

    Pneumatic signal interface of actuator: Rc1/4, Rc3/8 (DN ≥ 250)

    The distance between the valve body flange and the flange end face can be manufactured according to user-specified standards, such as ANSI, JIS, DIN, etc.

     

     

    Valve cover type

     

    Part Name Material
    Valve body, valve cover WCB(ZG230-450), WCC(ZG270-500), WC6(ZG15CrMo)
    CF8(304), CF8M(316), CF3(304L), CF3M(316L)
    Valve core and valve seat 304(0Cr18Ni9), 316(0Cr17Ni12Mo2), 316L(00Cr17Ni14Mo2)
    And overlay welding of Stellite alloy 17-4PH (precipitation-hardening stainless steel)
    Filler PTFE (polytetrafluoroethylene), PTFE (reinforced polytetrafluoroethylene), Grafoil (flexible graphite)
    Sealing gasket PTFE, stainless steel with graphite clip
    Membrane cover A3 (Q235 painted or sprayed) 304 (used in special cases)
    Corrugated diaphragm Nitrile rubber clip nylon
    Spring 6OSi2Mn 50CrVA
    Valve stem 304 316 316L 17-4PH

     

     

    Weight table of regulating valve

    Unit: kg

    Nominal Diameter 20 25 32 40 50 65 80 100 125 150 200
    Standard Type PN16 17 18 23 26 29 52 62 95 115 152 235
    PN40 18 19 25 27 32 56 68 115 140 165 295
    PN64 25 27 35 41 45 69 78 155 190 255 355
    Heat dissipation high-temperature type 18 19 25 27 32 56 68 75 120 148 325
    Bellows-sealed type 18 19 25 27 32 56 68 75 120 148 325
    Low temperature type 25 27 30 33 39 59 68 85 150 210 335

     

    Note: 1. Weight does not include attachment 2. For bellows-sealed type, high-temperature heat-dissipation type, and low-temperature type, take PN16 as an example

     

     

    Allowable pressure difference (air open)

    Unit: mm

    Effective area Ae of membrane (cm²) 280 400 600 1000
    Signal range Pr (kPa) 20-100 40-200 20-100 40-200 20-100 40-200 20-100 40-200
    Onigin pressure Ps (MPa) 0.14 0.25 0.14 0.25 0.14 0.25 0.14 0.25
    Accessories required - P   P - P - P
    Nominal diameter
    DN(mm)
    and
    valve seat diameter
    dn(mm)
    20  10  5.35 6.40            
    12  3.72 6.40            
    15  2.38 5.55            
    20  1.34 3.12            
    25  25  0.86 2.00            
    32  32      0.75 1.74        
    40  25      1.22 2.85        
    32      0.75 1.74        
    40      0.48 1.11        
    50  32      0.75 1.74        
    40      0.48 1.11        
    50      0.31 0.71        
    65  65          0.27 0.63    
    80  50          0.46 1.07    
    65          0.27 0.63    
    80          0.18 0.42    
    100  65          0.27 0.63    
    80          0.18 0.42    
    100          0.11 0.23    
    125  125              0.12 0.28
    150  100              0.19 0.44
    125              0.12 0.24
    150              0.09 0.20
    200  125              0.12 0.28
    150              0.09 0.20
    200              0.05 0.11

     

    1. P: Valve positioner (air-opening type with or without a positioner does not affect the allowable pressure difference).

    2. For the 111 single-seat corrugated pipe sealing regulating valve, the maximum allowable pressure difference is 1.0MPa. If the value in the table is less than 1. OMPa, it remains unchanged. If the value is greater than 1.0MPa, it is taken as 1.0MPa.

    3. The allowable pressure difference only refers to the value configured according to the standard actuator, and an additional actuator can be configured according to specific operating conditions to meet the usage requirements.

    4. Due to differences in the output force of actuators used by various domestic and foreign manufacturers, the allowable pressure difference data provided by each supplier for valves of the same caliber are different.

    5. The allowable pressure difference of the 40-20OKPa spring used for the same valve is twice that of the 20-10KPa spring. From the above data, it can be seen that the air-open single-seat regulating valve should use 40-200KPa spring or 80-240KPa spring as much as possible.

    6. The above data is based on the calculated value when the valve is closed and the pressure behind the valve P2=0, allowing for a larger pressure difference during adjustment.

     

     

    Allowable pressure difference (air closed)

    Unit: mm

    Effective area Ae of membrane (cm²) 280 400 600 1000
    Signal range Pr(KPa) 20-100 20-100 40-200 20-100 20-100 40-200 20-100 20-100 40-200 20-100 20-100 40-200
    Origin pressure Ps(MPa) 0.14 0.14 0.25 0.14 0.14 0.25 0.14 0.14 0.25 0.14 0.14 0.25
    Accessories required   P P - P P - P P - P P
    Nominal diameter
    DN (mm)
    and
    valve seat diameter
    dn (mm)
    20  10  5.35 6.40  6.40                  
    12  3.72 6.40 6.40                  
    15  2.33 5.55 6.40                  
    20  1.34 3.12 4.01                  
    25  25  0.86 2.00 2.57                  
    32  32        0.75 1.74 2.24            
    40  25        1.22 2.85 3.67            
    32        0.75 1.74 2.24            
    40        0.48  1.11 1.48            
    50  32        0.75 1.74 2.24            
    40        0.48 1.11 1.48            
    50        0.31 0.71 0.91            
    65  65              0.27 0.63 0.81      
    80  50              0.46 1.07 1.38      
    65              0.27 0.63 0.81      
    80              0.18 0.42 0.52      
    100  65              0.27 0.63 0.81      
    80              0.18 0.42 0.52      
    100              0.11 0.26 0.34      
    125  125                    0.12 0.29 0.37
    150  100                    0.19 0.44 0.57
    125                    0.12 0.29 0.37
    150                    0.09 0.20 0.25
    200  125                    0.12 0.29 0.37
    150                    0.09 0.20 0.25
    200                    0.05 0.11 0.14

     

    1. P: Valve Positioner

    2. For the 111 type single-seat corrugated pipe sealing regulating valve, the maximum allowable pressure difference is 1.0MPa. If the value in the table is less than 1.0MPa, it remains unchanged. If the value is greater than 1.0MPa, it is taken as 1.0MPa.

    3. The allowable pressure difference only refers to the value configured according to the standard actuator, and an additional actuator can be configured according to specific operating conditions to meet the usage requirements.

    4. When the air source pressure is the same, the allowable pressure difference between 80-240Kpa spring and 40-200Kpa spring is the same (without a locator). From the above data, it can be seen that the air-closed single-seat regulating valve should be used as much as possible 40-200Kpa spring range or 20-100Kpa spring range.

    5. The above data is based on the calculated value when the valve is closed and the pressure behind the valve P2=0, allowing for a larger pressure difference during adjustment.

     

     

    Overall dimensions

     

    Outline dimension table for standard type, bellows sealed type, and high-temperature heat dissipation type

    Unit: mm

    Nominal Diameter 20 25 32 40 50 65 80 100 125 150 200 250
    ΦA 282 308 395 498 620
    L PN16,20,25,40
    ANSI150lb
    150 160 180 200 230 290 310 350 400 480 600 730
    PN64,100(110)
    ANSI300lb, 600Lb
    230 230 260 260 300 340 380 430 500 550 650 775
    H1 PN16 52.5 57.5 70 75 82.5 92.5 100 110 125 142.5 170 202.5
    PN25 52.5 57.5 70 75 82.5 92.5 100 115 135 150 180 212.5
    PN40 52.5 57.5 70 75 82.5 92.5 100 117.5 135 150 187.5 225
    PN64(63) 65 70 78 85  90 102.5 107.5 125 147.5 172.5 202.5 235
    ANSI 150lb(PN20) 50 55 60 85  75 80 95 115 127.5 140 172.5 202.5
    ANSI 300Lb(PN50) 60 62.5 67.5 77.5 82.5 95 105 127.5 140 160 190 222.5
    H Standard Type PN16/25/40 400 400 440 450 460 570 570 570 670 700 740 970
    ANSI 150lb(PN20) 400 400 440 450 460 570 570 570 670 700 740 970
    PN64,300lb(PN50) 400 400 450 450 460 570 570 570 720 750 750 980
    Heat dissipation, high-temperature corrugated pipe sealing type 480 480 530 530 530 640 640 640 800 810 840 1050

     

    1. The height of the valve with a top-mounted handwheel mechanism should be increased by 152 (DN20-50), 182 (DN65-100), 253 (DN125-200), and 352 (DN250)

     

     

    Overall dimensions

     

     

    Low-temperature type external dimension table (American standard)

    Unit: mm

    Nominal Diameter 20 25 32 40 50 65 80 100 125 150 200
    ΦA 282 308 395 498
    L PN16,20
    (150lb)25,40
    150 160 180 200 230 290 310 350 400 480 600
    PN50(300Lb)
    64(63)
    230 230 260 260 300 340 380 430 500 550 650
    H1 -60~-100℃ 500 500 500 500 500 600 600 600 700 700 700
    -100~-200℃ 700 700 700 700 700 800 800 800 900 900 900
    -200~-250℃ 900 900 900 900 900 1000 1000 1000 1100 1100 1100

     

    1. The height of the valve with top mounted handwheel mechanism should be increased by 152 (DN20-50), 182 (DN65-100), and 253 (DN125-200)

    2. The size H2 (insulation length) is recommended based on the design size of the general air separation industry. The design institute and user unit can specify it according to their needs. If not specified, our company will produce according to the above dimensions.

     

     

    Low temperature type external dimension table (national standard)

    Unit: mm

    Nominal Diameter 20 25 32 40 50 65 80 100 125 150 200
    H -60~
    -100℃
    Pn16, 20, 25, 40 810 810 832 832 832 1026 1026 1026 1200 1198 1198
    Pn50, 64 810 810 832 832 832 1026 1026 1026 1200 1198 1198
    -100~
    -200℃
    Pn16, 20, 25, 40 1010 1010 1032 1032 1032 1226 1226 1226 1400 1398 1398
    Pn50, 64 1010 1010 1032 1032 1032 1226 1226 1226 1400 1398 1398
    -200~
    -250℃
    PN16, 20, 25, 40 1210 1210 1232 1232 1232 1426 1426 1426 1600 1598 1598
    PN50, 64 1210 1210 1232 1232 1232 1426 1426 1426 1600 1598 1598
    ΦD3 260 260 285 305 340 370 405 460 525 590 700
    ΦD4 290 290 315 335 370 400 435 490 555 630 740
    Bolt holes: n (quantity), d (diameter) 8-14 8-14 8-14 8-16 8-16 10-16 10-16 12-18 14-18 16-18 18-18

     

    1. The height of the valve with a top-mounted handwheel mechanism should be increased by 152 (DN20-50), 182 (DN65-100), and 253 (DN125-200)

    2. The size H2 (insulation length) is recommended based on the design size of the general air separation industry. The design institute and user unit can specify it according to their needs. If not specified, our company will produce it according to the above dimensions.

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