Pneumatic Lined Rising-/Lowering-stem Discharge Control Valve

Pneumatic Lined Rising-/Lowering-stem Discharge Control Valve

ZPL180F Lined Rising-Stem and ZPL170F Lined Lowering-Stem Discharge Valves are specifically designed for bottom discharge applications in reaction vessels, storage tanks, and other containers. Conventional fluoropolymer-lined ball-type discharge valves often fail to meet the demands of extreme conditions involving strong erosion, easy crystallization, and high flow resistance.

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    Product Overview

    The ZPL180F Rising-Stem Valve features a simplified structure with an extended valve seat reaching the vessel bottom plane. Its conical plug sealing mechanism, coupled with bottom flange mounting. completely eliminates residual media accumulation at container outlets. All wetted surfaces- including the valve interior and internals are lined with high-temperature molded fluoropolymers (FEP/F46 and PFA), creating a complete corrosion barrier between aggressive media and metallic components. With Excellent sealing, fast actuation, and precise flow control, these valves achieve reliable on/off control when paired with pneumatic actuators, solenoids, and limit switches. Ideal for handling acids, alkalis, salts, and other highly corrosive media.

     

    Classification of Bottom Discharge Valves:

    ●Rising-Stem Type (ZPL180F):

    Resists flow resistance/scaling/erosion/clogging. Not suitable for high vacuum conditions

    ●Lowering-Stem Type (ZPL170F):

    Handles high vacuum conditions, Moderate resistance capability

    ※Selection Guide:

    Users should consider: Pressure differential/Temperature /Media state/Installation orientation /Leakage requirements

     

    Specifications

    Body Type Straight-Through Type
    Size DN15~DN350
    D&M Std. IEC 60534
    PT&I Std. GB/T13927, API598
    Conn.Std. Flange Sealing Face RF Type, FM/M Type, T/G Type, FF Type
    HG/T20592 PN10, PN16, PN25
    ASME B16.5 150LB
    Sealing Type Seat Type Soft Seat
    Stem Sealing Type Packing Sealing
    Materials Body/Bonnet Material WCB, LCB, SS304, SS316L
    Plug Material WCB, F304, F316L
    Stem Material 17-4PH
    Lining Material FEP(F46),PTFE(F4)PFA
    Packing Material PTFE
    Technical
    Parameters
    Temperature
    Range
    FEP/F46 -30℃~+120℃ Acids, Alkalis, Salts, and highly corrosive media
    PTFE/F4 -30℃+150℃
    PFA 60℃~+180℃
    Flow Characteristic Equal percentage (EQ%) / Linear (LIN) / Quick opening(QO)
    Leakage Level IEC 60534-4, ANSI FCI 70-2, ASME B16.104
    Rangeability 100:1
    Basic Error w/pos.: ≤±2%
    Hysteresis Error w/pos.: ≤2%
    Accessories Actuator Pneumatic Actuator ZP6000 Series
    Electric Actuator ZP9000 Series
    Main Accessories Solenoid Valve, Limit Switch, Positioner, Air Filter Regulator
    Others Manual Mechanism, Dump Valve, Air-Controlled, ValveLock-up valve
    Flange, Gasket, Bolt

     

    Features Description
    Superior Corrosion Resistance V-groove reinforced full lined flow path with compression-molded internals blocks corrosive media
    Insert-Guiding Structure This Design enables flush mounting between the valve seal and vessel bottom, effectively reducing stroke while preventing material accumulation
    Multi-Application Universal body structure accommodates both rising stem and lowering stem configurations for flexible application scenarios
    High-Rigidity Plug & Stem Forged-welded plug & stem assembly maintains structural rigidity to prevent stem deflection under maximum thrust load
    Adhesion Guarantee The perforated reinforcement pattern on seat & plug enhances fluoropolymer-metal interfacial bonding. Achieving tight sealing performance
    Reliable Sealing Performance Daikin TFM-1600 seats & V-packing for superior sealing with low torque, Dual O-rings for leak-proof reliability.
    Vacuum-Optimized Design The dual-pressure system combines a single-acting spring mechanism with pneumatic assist to prevent seal leakage under vacuum conditions
    Aluminum Housing Actuator The actuator housing is made of aluminum alloy, achieving significant weight reduction to alleviate load-bearing stress at vessel mounting interfaces while ensuring excellent corrosion resistance

    Downloads

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    Application & Case

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